Options


Description

 

Disk module from top-side

  • Disk module fix mounted on the Y- Axis
  • For v-scored panels
  • Long disk life time
  • Up to 100% faster than a router bit

 

 

 

 

 

 

 

 

 

Air Ionisation Unit

  • Incl. 2 shapes
  • Integrated ionisation concept
  • Five possible connection points
  • Different nozzle shapes
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Product-specific adapter set for routing from top-sidee

  • 2 fixtures with downholder
  • Standard pricing for up to 6-up panels
  • Adapters with more than 6 individualcircuits upon request

 

 

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Product-specific adapter set for routing from bottom-side

  • Compatible to ADS 02M- Adapters
  • 2 fixtures and 1 stationary downholder
  • Standard pricing for up to 6-up panels
  • Adapters with more than 6 individual circuits upon request

 

 

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Adjustable adapter for routing from top side

ADA Double PCB magnetic fixing adapter plate for automatic build. Function for automatic assembly and configuration respectively of a PCB fixing
adapter. Only for depanelizer DIVISIO 2100 and axle-system with shafttool from topside.
With this option a baseplate will be fit with magnetic support and fixing pins, according to the data put on before, through a integrated gripper, mounted on the axlesystem, inside the depanelizer.
After the assembly procedure is finished the turn table turns into the operator position, now the PCB can be placed on the adapter.
After placing PCB into adapter table rotates furthermore into routing position.
In the meantime the second baseplate can be assembled with pins.
– Process area of router 460x460mm
– Pin placement area 410x460mm
– Two adapterplates fits in DIVISIO 2100.
rotating table system.
– Magazine which is mounted to the baseplate to insert magnetic support pins.
– Incl. 20 pcs. magnetic centering pins and 40 pcs. magnetic support pins for each single baseplate.
– Demounting of the pins and correct sorting back into the magazine have to be done by the operator.
Requirements:
– Basic machine must be equiped with following options:
– By-pass valve (90.999.045)
– Check function adapter coding
– Camera module
– Software module Fiducialmarks
– ASYCAM Dataconverting
– Only for depaneling from top side available

 

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Self-made adapter for routing from top side

  • Light weight plastic baseplate
  • Standard pins
  • Drilling direct by DIVISIO depaneling system
  • Mounting by hand press
  • Pins can be re-used

 

 

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Manual hand press

  • For pressing in and out the pins of the self-made adapter
  • Linear bearing in X- andY-direction
  • Boxes for the pins
  • Additional trolley available
  • Magazine for 8 adapters

 

 

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Shaft tool from top or bottom

Shaft tool 500 Watt from top or bottom

  • High-frequency spindle with up to 50.000 rpm
  • Spindle chuck with 45 mm diameter
  • For router bits with shank diameter 3.175 mm
  • Special warranty regulations:According to VDW regulations, 12 months,   but max. 3.000 operating hours on defects   caused by the manufacturer, wear parts   are excluded!

Shaft tool F (carbide tipped) 500W is used for the separation of pre-milled or
stamped PCBs with any profile or contour.
This tool can be used on multiple depths:
– optional mounted from the top- / bottomside of the routing level.
– Breakage check and length checking device of the router bit by a fork light barrier.
– including ionisation unit.
– Special actuator of the brush ring for support the PCB during routing and movement of the routing axle.
– Control unit for cutting tools with automatic tool change- Automatic tool changer up to 12 tools (bits) for DIVISIO 5100 (for DIVISIO 5000 = 8 tools).
– special warranty agreement:
according VDW conditions, 12 months warranty or 3000 operating hours on manufacturer caused defects, wear and tear parts are excluded

 

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Upgrade to 8-up tool changer

  • One 4-up router bit magazine per table side
  • Load different or identical bit diameter for specific product mix

Extension to automatic tool change device 8-fold. On the turntable of the module there are mounted 2 bit-magazines with 4 router-bits
each.
– magazine on the front and rear position of the turntable.

 

 

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Spare part kit spindle

  • 3 brush rings
  • Brush cleaning kit
  • Pipe cleaners
  • Router bits assortment with 50pieces according to specs.
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Spare part kit Disk Module

  • 3 brush rings
  • 5 disk tools(75 mm diameter, thickness 0,5 mm)
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Quick exchange head: router bitsaw

  • High flexibility for both routing applications
  • Short changing times due to pinned head and quick exchange connectors

 

 

 

 

 

 

 

 

 

 

 

Vacuum cleaner DAZ 1220 M Zone 22

  • Silencer at approx. 67 dB (A)
  • Net air transportation accord. BIA 285cbm/h
  • Filter size 1 sqm
  • Suction connection with 70 mm diameter
  • Disposal tank 35 liters
    • Industrial cleaner DA 1220 M Zone 22
    • fulfills currently VDI – Class 6
    • DIN EN 60335 Dust category M
    • ZH 1/48 filter class C
    • Option
    • DIN EN 1822 filter class H 11
    • BS 3928 filter class EU 11
    • With a separation degree US. Mil. level of 95%

Vacuum cleaner DS 1221 M Zone 22

  • Super silencer at approx. 60 dB (A)
  • Net air transportation accord. BIA 300cbm/h
  • Filter size 1,2 sqm
  • Suction connection with 70 mm diameter
  • Low pressure manometer for filtermonitoring
  • Disposal tank 35 liters
    • Industrial cleaner DS 1221 M-B1 fulfills
    • currently VDI – Class 6
    • DIN EN 60335 Dust category M
    • ZH 1/48 filter class C
    • Option
    • DIN EN 1822 filter class H 11
    • BS 3928 filter class EU 11
    • With a separation degree US. Mil. level of 95%

Vacuum cleaner  DS 1401

  • Super silencer at approx. 60 dB (A)
  • Net air transportation accord. BIA 400 cbm/h
  • Filter size 1,2 sqm
  • Suction connection with 70 mm diameter
  • Low pressure manometer for filter monitoring
  • Disposal tank 35 liters
    • Industrial cleaner DS 1401-LS M Zone 22
    • fulfills currently VDI – Class 6
    • DIN EN 60335 Dust category M
    • Option
    • ZH 1/48 filter class C
    • DIN EN 1822 filter class H 11
    • BS 3928 filter class EU 11
    • With a separation degree US. Mil. level of  95%

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bypass-valve for suction

  • For deactivating the suction at the routing head
  • Recommended for adapters without cover for downholding the pcb
  • Stainless steel
  • To prevent overheating of the vacuum cleaner

By-pass valve for productspecific adapters which are executed without hinged topplate.
Only if the router bit is in routing position vacuum is applied at the cutting position.
Always when the spindle is moved out of routing position (Z) the intake flow of the vacuum cleaner at the panel area is switched off.
– During the router bit is in routing position and vacuum is applied the brush mounted at the routing spindle is working as downhold-fixture.
– Cycle time increase with switch on / off the suction for every cut.

 

 

 

 

 

 

 

 

Adapter coding, machine

  • Software for checking that product-specific adapter matches to the loaded routing program
  • Prevention of operator errors
  • Prevention of damages to router bits, fixtures and product

The machine will be equipped with an additional function that compares the
coding of the product specific fixing adapter with the currently loaded milling program.
– Two additional connectors at the machine to plug in the coding connectors of the fixing adapters
– Up to 63 different adapters can be detected

 

 

 

 

 

 

 

 

 

 

Adapter coding, fixture

  • Coded connector for fixture
  • For the test function „Adapter coding“
  • Prevention of operator errors
  • Prevention of damages to router bits, fixtures and product

 

 

 

 

 

 

 

 

 

Adapteridentification by Scanner

  • Datamatrix-Code on adapter
  • Scanner on Z-axes
  • Prevention of operator errors
  • Prevention of damages to router bits, fixtures and product

 

 

 

 

 

 

 

 

 

 

Additional suction hose

Additional hose for manual cleaning of the depaneling system
– with this option the operator can clean the routers working area manually without having to use another inappropriate vacuum

  • Package including 3m hose, nozzle and storage compartment
  • Parking position for vacuum hose
  • Software for manual start of vacuum cleaner for PM
  • For fast and save cleaning of the machine

 

 

 

 

 

 

 

 

 

Statistic Process Control – SPC

Software module to show values of random or continous inspection values of function:
‘Check function milling quality’.
The values are shown on a quality control chart.
Deviation of actual result and target result is shown by SPC tool.
– Function can be switched on / off.
– Only in union with option: ‘Software module check function quality’

 

 

 

 

 

 

 

 

 

Product recognition for depanelizer

(for inline depaneling systems)
Using a code reader mounted on an independent upstream machine the depanalizer is able to compare the panel code with codes stored in
depaneling programs.
Check function:
The panel code will be read and compared against the code stored in the currently loaded program. If the code is matching the panel will be taken over. If the code doesn´t match the depanalizer will stop and show an error message.
Automatic program change:
(Not available for DIVISIO 4000)
The panel code will be read and compared against the code stored in the currently loaded program. If the code is matching the panel will be taken over. If the code doesn´t match the depanalizer will compare the code to all stored
codes and load the according program. If no program is matching the machine will stop and show an error message.
– while using panels with different widths the automatic width adjustment is needed
– code content must include the program identifier
– code content will be used for an optional MES interface
– code reader not included

 

 

 

 

 

 

 

 

 

Inlet conveyor for product check incl. scanner

  • Scanning of the productcode and comparing with loaded product
  • Error message at disagreement and inlet locking
  • Scanner system mounted on independent upstream module
  • Automatic product change
  • Variant check
  • Product specific code is read and checked against loaded program
  • Good / Bad sorting
  • Product specific code is read and checked against Good / Bad information
  • Information have to be included in the code
  • Scanner / camera not included

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ASYCAM CAD data converter

  • Software for external creation of DIN programs with grafical user interface
  • Files:
    • DXF
    • Gerber
    • HPGL
    • CAM

 

ASYCAM Add-on licence for networks

  • Dongle key to be installed on network
  • 1 additional user can use ASYCAM at the same time
  • Function identical to basic version

 

DIN file generation for  ASYS Depaneling System

  • Customer to provide dxf or other product file
  • Programming at ASYS by ASYCAM
  • Telephone support during commissioning

 

 

 

 

 

 

 

 

 

 

Hardware Module „Camera System“

Hardware module camera system Next to the shaft tool a 5 MP camera system will be mounted. This system will be used for different
tasks improving the milling process.
– Incl. program test mode: the DIN program will be simulated by the machine (without activated spindle).
Instead the camera will be placed at the spindle position. With a superimposed crosshair shown on the monitor the milling program can be tested using the vision system
– optionally available software modules:
– fiducial mark recognition
– camera supported teach function
– program correction by camera
– bad mark recognition
– code reading function
– check function quality
– including camera and illumination next to the
camera

Software Module „Fiducial Recognition”

  • Fiducial recognition with direct orindirect illumination
  • Contour recognition and correction by camera
  • Not necessary to use centering pins for positioning
  • Transfer of the corrected positions to the routing program

Software module fiducial mark recognition Vision function for the exact recognition of the actual panel orientation in the router by reading in fiducial marks or by contour recognition. The calculated offset values are accounted by the milling program. The milling contour is automatically adjusted
to the corrected data set.
– fiducial recognition with transmitted or reflected light
– this option replaces the standard positioning method working with
centuring pins
– due to the additional positioning and data processing the cycle time will be extended accordingly
– hardware module camera system is required for this option

Software Module „Teach Function” for Camera

  • Milling program can be taught with camera system
  • Cursor control for NC-Axis
  • Cross haires with bit diameter forexact teaching
  • Precondition:

    • Hardwaremodule „Camera System“

 

Software Module „Camera Correction“

  • Single cuts can be corrected withcursor keys
  • Automatic DIN file update
  • Indepdendent from the type ofprogram generation
  • Precondition:

    • Hardwaremodule „Camera System“

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Software Module „Automatic cut inspection“

  • Cut control while process
  • 100% quality control
  • Time saving
  • Software option for camera system
  • NO separate inspection system necessary
  • Precondition:

    • Hardwaremodule „Camera System“

 

  • Working principle of the cut inspection
    • First, a picture will be taken

    • According the target data an ideal line is included

    • Around the centerpoint of this line a free space is inserted according your adjustments

    • On this line, two measure windows are set, which recognize the edges

    • The edges are calculated to the ideal line. The result is an offset between prerouted edge and cut tab

 

 

 

 

 

 

 

 

 

 

 

 

 

Software Module „Bad Mark Recognition”

  • Recognition of bad marks
  • Bad PCBs are not cut
  • Precondition:

    • Hardwaremodule „Camera System“

 

 

 

 

 

 

 

 

Software Module „Code Read”

  • Reading of DM code (to max.9x16mm)
  • Program verification function:
    • Comparison set-code with actual code

The camera system or an additional code reader mounted on the axle system will be used to read 1D or 2D codes. For that the reading device is positioned over the code.
If no code is found the machine will stop and display an error message. This option enables the following functions:
Verification of the adapter
A DMC placed on the adapter will be read and compared with the code content stored in the program. If the code matches the milling procedure
starts. Otherwise the table will be turned back into the loading position and display an error message.
Verification of the program
The reading device will scan a single code on the panel. If no code is found or the product ID does not correspond with the reference string in the milling program, the machine will stop and display an error message. A function to filter out a fixed block within the read code for comparison is included.
Further data processing functions
The scanned panel code can be used for additional purposes e.g. a customer specific database interface (can be quoted upon request)
Note:
– if the camera is also used for fiducial recognition or camera based teaching,
the reading window will be limited to approx. 13x13mm, larger codes can not
be read
– due to the additional positioning and data processing the cycle time will increase accordingly
Requirement:
– Hardware module camera system (90.999.017) or an additional code reader on the axle system is needed.

 

 

 

 

 

 

 

 

 

Remote Control

  • Softwarepackage with „PC Visit“
  • 5 hours online-support

Benefits 

We can help at

  • Troubleshooting
    • Checking error messages
    • Checking error logs
    • Reading I/Os
  • Programming
    • Check and verify parameters
    • Locating sequence problems
  • set-up
    • Adjusting machine parameters
    • Updating software
  • Optimizing
    • Cycle times
    • Procedures

 

 

Security

  • Use of the secure and authenticated pcvisit server connection
  • 128 bit Blowfish connection encryption
  • Random generated session connection number
  • Additional password protection possible
  • Modules authenticated by VeriSign code signing certificate
  • Permanent security verification of the connection
  • Status information available about authenticity of module and server

 

 

 

 

 

 

 

 

Gripper DIVISIO 4000

  • Product-specific gripper with custom lift out fixture

 

 

 

 

 

 

 

 

 

 

 

Router bit exchange DIVISIO 4000

  • Fully-automatic router bit exchange

  • Router bit management and lifetime handled using the software operating panel

 

 

 

 

 

 

 

 

 

 

Cutting methods DIVISIO 4000

  • Separation using a router bit

    • Very suitable for separating panels with many contours
  • Ionising

    • Various nozzle systems are used to drastically reduce static charge on the panel

 

 

 

 

 

 

 

 

 

 

Saw DIVISIO 4000

  • Separation using a saw

    • Recommended for panels with tabs in rows

 

 

  • Quick change system for the saw blades

 

 

 

 

 

 

 

 

 

 

 

 

Transport systems

  • Individual planning and design
  • Full surface conveyor
  • Feedback conveyors
  • Belt systems
  • Product carrier systems

 

 

Outlet Variations

Deposit on full surface conveyor belt

  • For the next manual process
  • Flexible deposit of the circuits
  • No costs for carriers

 

Deposit on double belt conveyor

  • Direct handling to the next process step
  • Standardized interfaces
  • Simple transport
  • Fast handling

 

 

Deposit in trays

  • Easy for stacking
  • Circuits are fixed
  • Very high mean time between assists by using tray handling systems

 

Deposit in housings

  • Direct deposing in a housing
  • No additional handling necessary
  • Direct mountable on other components

 

Deposit in blister belts

  • Highest packing density
  • Closed packaging
  • Simple transport
  • Save transport

 

combination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tool monitoring

  • Tool control during the process
  • No damage on overlapping components
  • No damage on bottom side components
  • High process safety
  • Continues process control
  • Process monitoring
  • Increasing the process capability
  • Reduced scrap

 

 

 

  

 

 

 

 

 

 

 

 

 

 

Automatic gripper finger changing

  • Automatic tool exchange for the product-specific fixtures
  • Administration of up to 5 different gripper fingers in the magazine
  • Gripper coding for each magazine position
  • Sensor controlled

 

 

    

 

 

 

 

 

 

 

 

 

Gripper finger check function

  • Gripper accuracy checked during the process
  • Avoid crashes because of bended fingers
  • Resolution 4μm
  • High process safety
  • Continues process control
  • Process monitoring
  • Reduced scrap
  • Increasing the process capability

Broken router bit detection

Broken router bit detection (via optical sensor) An additional optical sensor is mounted in the suction head to detect broken router bits. If a broken router bit is detected a notification is shown on the HMI. Additionally the broken
router bit will be exchanged automatically and will run through the whole initialization program (diameter and length check in the forked photoelectric
sensor). Afterwards the program will resume.
– Incl. sensor and fiberglass cable
– Incl. adjusted brush with opening for the sensor
– Function can be activated respectively deactivated in the machine configuration
– This option is recommended for thin panels with short cutting tabs
– din-files needs to be created / changed accordingly (not included in this position)
– the component height on routing side will be limited to 8mm

 

part detection in gripper

Feature „part detection in gripper“ 
An additional sensor is fitted in the gripper head to detect gripped parts. Using this sensor the machine is able to detect parts which are lost during
the transport. If a loss is occurring during the transport process the machine stops the automatic mode and displays an error message on the HMI.
– additional sensor in the gripper head
– function can be activated respectively deactivated in the machine configuration
– this option is only valid for servo grippersystems

 

 

 

 

 

 

 

 

 

 

 

 

Automatic transport width adjustment

  • Automatic width adjustment of the conveyor belts

  • Program controlled

  • Width adjustment is occured of the product width from the program

 

 

    

 

 

 

 

 

 

 

 

 

Tool Monitoring

  • Tool control during the process
  • No damage on overlapping components
  • No damage on bottom side components
  • High process safety
  • Continues process control
  • Process monitoring
  • Increasing the process capability
  • Reduced scrap

 

 

    

 

 

 

 

 

 

 

 

 

 

Traceability functionality Product Data

– function to create a file with product data:
code-content, timestamp and additional parameters as feed motion, spindledrive, lifetime of the routerbit, diameter of the routerbit.
– for each product one line in the trace file will be created
– additional output data, that is also written per position into the file, can be defined in a fix manner.
– the structure of the dataset, the storage method and path, and the amount of the output data is set up by ASYS before the delivery of the machine (can not be changed by the customer)
– storage of the data locally on the machine (for max. 30 days) or on a network path
– database integration will be done by the customer, the file structure is predefined, so an accordingly adapted interface on the customers application (e.g. MES) is required
– a current specification can be provided upon request
– before the purchase of a ASYS standard database interface a consultation at the specialists at the ASYS SW department should be undertaken to ensure that the interface fulfils the customers requirements

To use this option the following articles are essential:
Hardware modul camera system 90.999.017
Software modul code reading 90.065.021

 

Traceability functionality Machine Data

– function to create a file with machine data, content of the file: Downtime, machine in standby, machine in automatic mode, error conditions, maintenance time.
– for each product one line in the trace file will be created
– additional output data, that is also written per position into the file, can be defined in a fix manner.
– the structure of the dataset, the storage method and path, and the amount of the output data is set up by ASYS before the delivery of the machine (can not be changed by the customer)
– storage of the data locally on the machine (for max. 30 days) or on a network path
– database integration will be done by the customer, the file structure is predefined, so an accordingly adapted interface on the customers application (e.g. MES) is required
– a current specification can be provided upon request
– before the purchase of a ASYS standard database interface a consultation at the specialists at the ASYS SW department should be undertaken to ensure that the interface fulfils the customers requirements

 

 

 

 

 

 

 

 

 

Opto-Drilling

Fundamental requirement

  • Project aims to LED technology
    • The position of the drillings relative to the LED must not exceed a defined tolerance of +/- 50µm.
  • Project aims to measurement technology
    • The position of the drillings relative to the chips must not exceed a defined tolerance of +/- 10µm.
  • Process capability index cpk= 1,33 minimum.
  • Application area
    • Production of high-precision positioned drillings on the printed circuit board assembly in relation to SMD-, COB- and LED- components.
  • Basic material
    • FR4 HTG- material
    • ALU centre circuit boards

 

   

 

 

 

 

 

 

 

 

7 W UV-Laser 

  • 20…50…75KHz
  • 10ns pulses vs. 30…50ns with standard DPSS laser → 3…5x higher peak power of up to 17KW

Applications

  • Laser cutting of thin rigid or flex PCB FR4 < 0.4 mm  ( < 0.8mm with focus shift option)
  • Processing from top  

 

 

14 W UV-Laser

  • 20…100…150KHz
  • Same pulse energy, pulse lengths and high peak power as 7W
  • Same laser process but double the processing speed

Applications

  • High speed cutting of thin rigid or flex PCB FR4 < 0.4 mm  ( < 0.8mm with focus shift option)
  • Processing from top

 

 

18W UV-Laser

  • Single shot to 300KHz 1ns, 400KHz 7ns, 500KHz 2ns
  • Shorter pulses, higher peak power

Applications

  • High speed cutting of flex PCB
  • Micromachining applications (sensors, MEMS…)
  • Processing from top

30 W GR-Laser

  • 10…40…400KHz
  • High pulse energy, short ns pulses and 37 KW peak power

Applications

  • Dedicated to fast cutting of thick rigid panels FR4 ≥0.4mm
  • Processing from top
  • Air-Water chiller comprised

150W pulsed CO2-Laser (600W Ppeak)

Applications with modified wave length 9300 nm:

  • Cutting of polyimides (flex PCB)
  • High-speed FR4 depaneling if charring is accepted

 

 

 

 

 

 

 

 

 

 

Focus shift for thicker PCBs and to match carrier height

  • To compensate for panel warpage and/or carrier tolerances

  • Comprises laser triangulation distance sensor

  • For UV laser:

    • Mandatory for cutting panels ³ 0.4mm

    • To control focal position according cut progression

    • Thus reduces charring (carbonization) of thin FR4

  • For GR laser:
    • To change focal position globally for different products

 

 

 

 

 

 

 

UV power attenuator

  • To set laser power (resp. pulse energy) independent from pulse repetition frequency PRF

  • Recommended for product mix of rigid and flex panels

 

 

 

 

 

 

 

Laser power measurement

  • Laser power sensor, retractable

  • Manual mode

    • The sensor extends into the laser beam automatically

    • After engaging the laser power, the user can read out the measured laser power on the GUI

  • Automatic mode
    • Laser power measurement after predefined number of products
    • Or after a predefined time interval
  • Measurement is compared with predefined limits
    • Warning level, Alarm level
  • Values are logged and transmitted to a MES if installed
  • Mandatory for laser power calibration