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INSIGNUM 4000 Laser

From standard to high-end, INSIGNUM lasers cover all laser marking requirements. The right laser, whether CO2 or fiber laser, can be integrated for every application. A variety of materials such as solder resist, metals, plastics or ceramics can be marked. For the traceability process, ASYS offers standardized interfaces to MES systems or implements customer-specific connections.

The INSIGNUM 4000 is the all-rounder in the field of PCB marking for the traceability process. The machine is optimally suited for the inline process in your SMT line and achieves shortest cycle times at highest precision. The code sizes of only 1.3mm edge length are marked with a precision of 100µm@5Sigma on the smallest area. Marking speeds of 0.7 seconds including positioning and verification are achieved.

Our Highlights:

  • From compact to high-end – the optimum machine for every marking application
  • Marking on the smallest area with the highest precision
  • Shortest cycle times thanks to optimized process workflows
  • Intuitive SIMPLEX user interface

With our intuitive SIMPLEX interface, you can create new programs easily and quickly in no time at all.

 

In order not to interrupt the production process, the system is programmed via our INSIGNUM offline tool. If several INSIGNUM systems are in use in your production, they can be networked with each other, and setup times are reduced. The system also sets a benchmark in the flexibility of board formats.

 

Marking and turning up to 508mm is no problem for the system as well as the processing of thin LPs up to 0.5mm. Connections to MES/ERP systems are possible as well as the use of standardized interfaces from ASYS.

Machine configuration Conveyor

  • Transport height: 920 mm ± 50 mm
  • Max. transport width: 508 mm
  • Interface: SMEMA
  • Transfer direction: From left to right / from right to left
  • Operating side: Front of the machine
  • Fixed rail: Front of the machine

Panel dimensions Conveyor

  • Installation requirements: 70 to 508 mm
  • Panel thickness: 50 to 508 mm
  • Panel weight: 0.8 to 3.0 mm
  • Component height: Up to 2 kg / Up to 40 mm Option (+25/-40 mm for the fibre laser)

Installation requirements Conveyor

  • Power supply: 230 V / 115 V, 50 / 60 Hz, ± 10 %
  • Power supply system: L1 + N + PE
  • Power consumption: 0.69 kW
  • Air supply: 6 bar
  • Air consumption: <12 Nl/min

Machine description Conveyor

  • Length × width × height: 830 × 1565 × 1550 mm
  • Max laser window Codes: 80 × 80 mm – Data Matrix ECC200 (Cellsize ≥ 0.127 mm ≥ (5 mil)),Code 39, Code 128, 2/5 Interleaved
  • Position Accuracy: +/- 100µm @5 Sigma (at 460x460mm PCB format)
  • Air supply: 6 bar
  • Noise level: < 75 dB

Upgrades

Machine networking via IC Net

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