Description

InJet® 

The vertically installed Spray-In-Air system minimizes the shadowing effect commonly seen in horizontal cleaners and maximizes the efficiency of the cleaning process as the cleaning fluid is sprayed directly onto the cleaned component.

InJet® 388 CD

InJet® 388 CD

InJet® 388 CD is a basic cleaning solution to remove solder pastes from stencils, squeegees and one-sided misprint or can be used for PumpPrint cleaning after consultation.

InJet® 388 CD      

InJet® 388 CRD 2PR

InJet® 388 CRD is primarily developed for removing solder pastes and SMT adhesives from stencils, PumpPrint, squeegee and misprint.The cleaning system can also be used for post-soldering plate cleaning or for a combination of plate cleaning and the above-mentioned cleaning processes. It is also possible to use the machine I for removing the cured conformal coating.

InJet® 388 CD

     

InJet® 388 CRRD Combo

The InJet® 388 CRRD “Combo” is primarily designed for precision plate cleaning after soldering. The cleaning system can also be used for high-quality removal of solder pastes and SMT adhesives from stencils, PumpPrint, squeegees and misprint, or the aforementioned cleaning applications, along with cleaning the boards after soldering. It is also possible to use the machine to remove the cured conformal coating.

InJet® 388 TRIPLE CRRD    

InJet® 388 TRIPLE CRRD

InJet® 388 TRIPLE CRRD is developed primarily for high-capacity and precise plate cleaning after soldering. All processes are fully automated and run in 3 separate process chambers, where the washing takes place in the first inlet chamber, then the washed part is automatically transported to the central chamber where the first rinsing process takes place. The last third and outlet chambers are for the final rinse and drying process. All 3 chambers can be used in parallel, which increases machine capacity and reduces cross-contamination compared to single-chamber systems.

InJet® 388 DOUBLE TRIPLE CRRD    

InJet® 388 DOUBLE TRIPLE CRRD

InJet® 388 DOUBLE TRIPLE CRRD delivers twice the cleaning capacity of the InJet® 388 TRIPLE CRRD and is, therefore, our most powerful vertical sprayer for post-solder plate cleaning, which has also been developed.The cleaning system can also be used for high-capacity removal of solder pastes and SMT adhesive from stencils, PumpPrint, squeegee and misprint.All processes are fully automated and run in 3 process chambers. Cleaning takes place in the first inlet chamber, after which the cleaned part is automatically transported to the central chamber where the first rinsing process takes place. The last third and outlet chambers are for the final rinse and drying process.All 3 chamber chambers (inlet and outlet) can be used simultaneously, which increases machine capacity and reduces cross-contamination compared to single-chamber equipment. The machine has two positions on the PCB frame (two slots), which means that at full capacity, 6 frames with PCB are simultaneously processed.

InJet® 3179 CRD BigBoard    

InJet® 3179 CRD BigBoard

InJet® 3179 CRD is designed to remove solder pastes and SMT adhesives from non-standard oversized stencils up to 1170 x 2160 x 2015 mm and 46.1 x 85 x 79.3 in, respectively. The machine can, of course, be used simultaneously for scraping, misprinting or pumpprinting. The size of the process chamber also provides the possibility of inserting and simultaneously washing 2 standard 29 ”x 29” templates.

InJet® 888 CRD 1F          

InJet® 888 CRD 1F

InJet® 888 CRD-1F is designed primarily for removing flux residues from solder frames or for maintenance cleaning of soldering equipment parts. The designation 1F indicates a 1-storey solution, primarily intended for washing larger parts.

InJet® 888 CRD 2F          

InJet® 888 CRD 2F

InJet® 888 CRD-2F is designed primarily for removing flux residues from solder frames or for maintenance cleaning of soldering equipment parts. The cleaning system can be used for cleaning boards after soldering or for a combination of board washing, misprinting and templates. The 2F designation refers to a 2-storey solution where smaller parts can be cleaned in two baskets simultaneously to maximize cleaning capacity. After easy removal of the central spray boom, large parts can be cleaned in one (lower) basket.

 
InJet® 888 CRRD 1F          

InJet® 888 CRRD 1F

The InJet® 888 CRRD-1F is designed primarily to remove flux residues from solder boards. The designation 1F indicates a 1-storey solution, primarily intended for washing larger parts. It is possible to insert and wash a template or misprints at the same time.

InJet® 888 CRRD 2F           

InJet® 888 CRRD 2F

The InJet® 888 CRRD-2F is designed primarily for removing flux residues from brazed boards. It is possible to insert and clean a template or misprints at the same time. The 2F designation refers to a 2-storey solution where smaller parts can be cleaned in two baskets simultaneously to maximize cleaning capacity. After easy removal of the central spray boom, large parts can be cleaned in one (lower) basket.

 

 

Accessories

 

External filtration

   

External filtration

Large-capacity external filtration, made completely of stainless steel, is another of a number of unique solutions for filtering of rinse water from the production of DCT Czech s.r.o. The system uses the sandwich filtration continuously connected in three filter tanks. These are interconnected by stainless steel distribution pipes and placed on a separate structure with rollers, which ensures trouble-free handling and the possibility of connecting to any type of machine from the production of DCT Czech. Easy maintenance and service are commonplace without any disassembly.

2 PR Filtration

     

2 PR Filtration

This 2PR FILTRATION (Second Phase Rinsing Filtration) is a unique filtration system of rinse water developed in DCT Czech s.r.o.This system operates continuously in 2 phases of rinsing.In the 1st phase, rinsing water flows through a mechanical filter with a pressure of 1 bar and a conductivity of 400uS. This phase perfectly removes detergent residues from printed circuit boards or stencils. The 2nd rinsing phase enables the circuit board or the template to be rinsed with demineralized water at a pressure of 0.2 bar and a conductivity of around 0.5uS. This gives the customer a precise rinse during the process. The combination of these phases ensures perfect cleaning of the clean parts. The filter system is firmly connected to the cleaning machine structure.

 

 

 
 
 

 

 

 

 
 

 

Technical Data

Vertical Process InJet® 388 CD InJet® 388 CRD 2PR InJet® 388 CRRD Combo InJet® 388 TRIPLE CRRD InJet® 388 DOUBLE TRIPLE CRRD InJet® 3179 CRD BigBoard
Technical Specification  
Dimensions (w x l x h) 800 x 1280 x 1650 mm 1120 x 1360 x 2100 mm 1400 x 1492 x 1876 mm 1205 x 3200 x 1860 mm 1691 x 3240 x 2145 mm 1135 x 2130 x 2015 mm
Weight 250 kg 420 kg 450 kg 890 kg 1400 kg 800 kg
Ø energy consumption per 1 cycle 1,47 kWh 2,5 kWh 1,85 kWh 1,65 kWh 3,14 kWh 2,5 kWh
Cleaning fluid consumption per 1 cycle 0,05 – 0,2 l 0,05 – 0,3 L 0,05 – 0,3 L 0,05 – 0,3 L 0,2 – 0,4 l 0,2 – 0,4 l
Compressed air consumption per 1 cycle  3 l / 5 Bar 2 l / 5 Bar  3 l / 5 Bar 2 l / 5 Bar 2 l / 5 Bar 2 l / 5 Bar
Max. dimensions of the cleaned parts 190 x 860 x 790 mm 190 x 860 x 790 mm 190 x 860 x 790 mm 100 x 810 x 740 mm 2 x (98 x 810 x 740 mm) 100 x 1700 x 900 mm
Exchangeable mechanical filter of  fluids 20 – 100 μm 5 – 200 μm 5 – 200 μm 5 – 100 μm 5 – 100 μm 5 – 100 μm
Operating pressures cleaning: 1,0 Bar – 2,8 Bar 2,4 bar 3bar 2,4  bar 2  bar 3,1  bar
Cleaning fluid flow rate 125 l/min 200 l/min 200 l/min 200 l/min 200 l/min 250 l/min
Temperature range setting  cleaning fluid From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C
Temperature range setting   rinse  fluid NA From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C
Temperature range setting  drying From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C
Conductivity range settings of the rinsing NA 0 – 2000 μS/cm 0 – 2000 μS/cm 0 – 2000 μS/cm 0 – 2000 μS/cm 0 – 2000 μS/cm
Noise level < 70 dB < 70 dB < 70 dB < 70 dB < 70 dB < 70 dB
Device control PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen
Traceability Off/In Line Options Options Options Options Options Options

 

Horizontal Process InJet® 888 CRD 1F InJet® 888 CRD 2F InJet® 888 CRRD 1F InJet® 888 CRRD 2F
Technical Specification
Dimensions (w x l x h) 1620 X 1350 X 1925 1550X 1550 X 1925 1550X 1550 X 1925 1550X 1550 X 1925
Weight 750 kg 650 kg 780 kg 780 kg
Ø energy consumption per 1 cycle 3,3 kWh 3,3 kWh 3,3 kWh 3,3 kWh
Cleaning fluid consumption per 1 cycle 0,2 – 0,5 L 0,2 – 0,5 L 0,2 – 0,5 L 0,2 – 0,5 L
Compressed air consumption per 1 cycle 2 l / 5 Bar 2 l / 5 Bar 2 l / 5 Bar 2 l / 5 Bar
Max. dimensions of the cleaned parts 850 x 800 x 600 850 x 800 x 600 850 x 800 x 600 850 x 800 x 600
Exchangeable mechanical filter of fluids 5 – 200 μm 5 – 300 μm 5 – 300 μm 5 – 300 μm
Operating pressures cleaning: 2,4 bar 3,5 bar 2,8bar 2,8bar
Cleaning fluid flow rate 210 l/min 210 l/min 210 l/min 210 l/min
Temperature range setting  cleaning fluid From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C
Temperature range setting   rinse  fluid From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C From A.T. to 60°C
Temperature range setting  drying From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C From A. T. to 80°C
Conductivity range settings of the rinsing 0 – 2000 μS/cm 0 – 2000 μS/cm 0 – 200 μS/cm 0 – 200 μS/cm
Noise level < 70 dB < 70 dB < 70 dB < 70 dB
Device control PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen PLC + 8,4“ touchscreen
Traceability Off/In Line Options Options Options Options
External rinsing set dimensions (w x l x h) NA NA 1000 x 1500 x 1100 mm 100 litres 1000 x 1500 x 1100 mm 100 litres