DIVISIO 5100

The machine works autonomously and under constant selfmonitoring. This increases the production time by four hours per week and it can be produced in 20.5 shifts. Thus, up to 150,000 more pieces can be produced annually. All operating resources are checked for correctness before production starts in order to increase process reliability. Thanks to an automatic product change, the autonomous time of the depaneling unit is increased. This is another milestone on the way to a smart factory. Open interfaces enable connections to other plants and (control) systems, e.g. via OPC UA. Userconfigurable dashboards display all important parameters on the SIMPLEX HMI. 
Cycle times of less than two seconds per individual switching effortlessly meet any benchmark. The handling system made of carbon fiber with linear motor drive sets standards in positioning accuracy and dynamics. Thanks to the soft-stop function, the workpiece is positioned stress-free and gently in the machining area. All discharge variants such as shuttle systems, carriers circulation, full-surface belts, etc. can be integrated modularly and operate the subsequent process. Thanks to the modular design and BUS technology, further options can also be retrofitted very easily at a later date. The decentralized integrated switch cabinet ensures a small footprint and best accessibility

Features

_ 500 Watt spindle
_ Linear motors for highest dynamics and accuracy
_ El. width adjustment of the 3 segments conveyor belt
_ Camera system incl. fiducial recognition
_ Automatic router-bit change with ejection function
_ Vacuum monitoring of the suction flow
_ Operating resources management
_ Consumables management
_ Autonomous time calculator

Options

_ Offline programming
_ ASYCAM CAD data conversion
_ Cleaning box
_ Automatic gripper change
_ Dust extraction
_ RGB lighting for camera
_ Camerasystem
     + Cut inspection
     + Teach function
     + Correction function
     + Bad mark recognition
_ MES interface
_ Customized transport modules

Machine configuration

Transport height
Max. transport width
Interface
Transfer direction
Operating side
Fixed rail
920mm ±50mm
460mm
SMEMA, Hermes, Siemens
Left to right or right to left
Front of the machine
Front of the machine

Panel Dimensions

Panel length
Panel width
Panel thickness
Max. Panel weight
Max. PCB weight
Component height, spindle-side
Component height, gripper-side
Trays on lane 2
70 to 460mm
50 to 460mm
0.5 to 5.0mm
3kg*
1.5kg
8mm; partial 18mm
40mm
600 x 400mm

 

Installation requirements

Power supply
Power supply system
Fuse protection
Connection type
Power consumption (without suction)
Air supply
Air consumption
400V, 208V 50/60Hz, ±10%
3L + N + PE
3x C32 A
Fixed connection
0.8kW
6bar
120Nl/min

Machine description

Length x Width x Height
Weight
Speed
Acceleration
Positioning
Repeatability
Cut-Accuracy
Noise Level
1200 x 2360 x 2152mm
1800kg (standard equipped)
X,Y= 2000mm/s, Z= 1500mm/s
X,Y= 20m/s², Z= 15m/s²
±0.02mm (20°C ±1°C)
±0.005mm (20°C ±1°C)
±0.08mm (20°C ±1°C)
< 75dB(A)